Yftm Babban Na'urar Saƙa Da'ira

Babi na daya
Gabatarwar Samfur

Ya karya ta hanyar ƙirar ƙira ta gargajiya da dabarar kera, kuma yana haɗa halayen masana'anta madauwari mai da'ira, mun haɓaka injin ɗin mu da kansa.
Aikace-aikace:
Blanket, kafet, ulu na murjani, babban tari, pine-fabric, dawisu cashmere, ulun PV, bambaro cashmere da kowane nau'in kayan tufafi.
Bayanan fasaha:
Samfura: YF3012;YF3016;YF3020;YF3214;YF3218;YF3222;YF3418;YF3420;YF3422;YF3620;YF3622;YF3822;YF3824;YF3826;YF3828;YF4022;YF4026;YF4030;YF4428;YF4432
Diamita Silinda: 30-38inch
Ma'aunin allura: 14G-32G
Saukewa: 12F-32F
RPM: 1-23r/min
Wutar lantarki: 4kw, 5.5kw
Tsawon Turi: 4-25, 25-50mm

Babi na Biyu
Ana saukewa Da Shigarwa

Babban saukewar firam
Yi amfani da cokali mai yatsa sama da ton 5 don sauke firam, hanya kamar yadda aka nuna a adadi 1-1, pl karantaumarnin kasa:
1.Kafin saukewa, matsar da tsarin watsawa tare da hannu don yin rewinder na zane ya kasance daidai da babban ƙafa (yawanci, inji sun kasance a cikin wannan yanayin kafin bayarwa).
2.Load da forklift hannu a cikin tsakanin biyu biyu na ƙafa a hankali, kuma daga sama a tsaye daga kasa (hankali: pad wani katako a tsakanin hannu da na'ura, don guje wa lalacewa saboda na'ura zamewa a lokacin sauke)
3.Lokacin saukewa, ajiye na'ura game da 30-50cm a sama da ƙasa, kada a yarda da gudu a kan hanya mai banƙyama, ba a yarda ya tsaya ko motsawa ba zato ba tsammani, da haske sama da ƙasa a hankali.
4.Idan na'urar ba ta isar da ma'aikata na abokin ciniki ba, don Allah a tabbatar da sanya a cikin busasshen wuri mai tsabta, don guje wa kamuwa da dame da lalata, don guje wa amfani da na'urar ta al'ada.
Matsayin inji da shigarwa:
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1.Kafin gyara matsayi, auna matsayi na firam da creel don tabbatar da matsayi na shigarwa, bisa ga girman a cikin adadi 1-2
2.Bayan gyara matsayi, yi amfani da gradienter don daidaita mashin a hankali (zai iya daidaita madaidaicin ƙafar ƙafa na babba da mataimakin ƙafa, don tabbatar da kuskuren gefe ba fiye da 5mm ba).

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Wuri da haɗuwa da crel
1.Tabbatar da matsayi na creel bisa ga adadi 1-2 size.
2.Haɗa ginshiƙin Silindrical kuma yana wucewa, kuma saita firam ɗin ramin
3.Install hudu thicker aluminum tube a baya na creel (don shigar da yarn tube waƙa), da sauran hudu thinner wadanda ya kamata a shigar kafin creel (don shigar da presser na'urar)
4.The tsawo na yarn ciyar da aluminum tube ya kamata ya zama mafi girma fiye da aluminum presser, don haka a lokacin da saƙa, da yarn ciyar zai zama santsi, ba zai karya sauƙi.
5.Install presser na'urar a gaban aluminum ratsi, shigar creel yarn tube waƙa a baya aluminum tube.Ci gaba da nisa iri ɗaya don guje wa ciyarwar yarn.
Haɗuwa da aika yarn
1.Install da daidaita yarn ciyar creel canza da ginshikan
2.Install sama madauwari frame, sama yarn ajiya na'urar da atomatik tasha na'urar samar da wutar lantarki wayoyi.
3.Install da ƙasa madauwari frame, saukar da yarn ajiya na'urar da atomatik tasha na'urar samar da wutar lantarki wayoyi.
4.Shigar da bel ɗin watsa sama da ƙasa.
5.Install sama da ƙasa mai tara ƙura, kula don daidaita matsayin fan.
6. Daidaita yarn aluminum farantin
7.Connect da atomatik tasha na'urar ta ikon.

Babi na uku
Matsayin Fasaha Da Daidaita Farko

Dukkanin injin mu suna ta hanyar allura mai tsauri, daidaitawa da aikin ƙaddamarwa kafin bayarwa (duk injin ɗin yakamata yayi aiki fiye da awanni 48)
Matsayin fasaha
1. Self planeness na up allura bugun kiran kira
Standard≤0.05cm

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2.Self zagaye na kiran kiran allura
Standard≤0.05cm

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3.Self roundness na kasa allura ganga
Standard≤0.05cm

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4.Self planeness na saukar allura ganga
Standard≤0.05cm

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5.The guda planeness na un allura bugun kira da saukar allura drum
Standard≤0.05cm

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6.Same roundness na sama allura bugun kira da saukar da ganga allura
Standard≤0.05cm

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7.Space tsakanin sama cams da allura ganga
0.15mm-0.25mm

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8.Space tsakanin kasa cams da allura ganga
0.15mm-0.25m

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Daidaitawar farko
A al'ada, injin mu yana yin allura mai tsauri kafin isarwa, amma don ba ku damar amfani da injin mafi aminci, pl duba kuma daidaita kafin amfani.
1.Duba motar motsa jiki
Haɗa wutar lantarki, kuma duba hanyar tuƙi na motar, idan jagorar ta bambanta da lakabin akan motar, canza wayoyi na motar nan da nan (musanya biyu na matakai uku na tashar motar).
2.Duba da daidaita bel ɗin motar motsa jiki
Kafin aiki, duba tashin hankali na bel ɗin tuƙi.Sami ƙarfin 1-1.8kg a tsakiyar bel, sanya nakasar madaidaiciyar bel ɗin ƙasa da 3.5mm, daidaita shi har sai kun cika buƙatun.Daidaita hanya: kwance dunƙule tushe na motar, daidaita tashin hankalin motar daidaita hular siliki, har sai tashin hankali ya cika abin da ake buƙata, kuma ya matse dunƙule.
Hankali: a cikin kwanaki uku na farko, sake dubawa sau ɗaya, kuma duba kowane wata uku bayan haka.

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3.Blowing tsarin daidaitawa
Mai son tsarin busa yana buƙatar daidaitawa musamman, har sai fan ɗin yana cikin matsayi mafi kyau.Don haka lokacin da wuta ke kunne, fan zai iya busa kowane lungu na ciyarwar yarn.
4. Daidaita tsarin watsa yarn
(1) Micro daidaitawa na yarn ciyar da aluminum farantin.
Canja diamita na yarn ciyar da farantin aluminum, za a canza rabon watsawa, kuma za a canza adadin ciyar da yarn.Hanyoyin suna nan:

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① Da farko, yi amfani da maƙarƙashiya don kwance goro A a saman zaren ciyar da farantin aluminum.
② Juya murfin zuwa "+" shugabanci, faifan 12 a cikin farantin karfe za su faɗaɗa waje, don ƙara diamita na dabaran, kuma ƙara yawan ciyarwar yarn.Sabanin haka, juya zuwa "-", yawan ciyarwar yarn zai ragu.Lokacin juyawa, ci gaba da daidaitawa, in ba haka ba, masu silidu na iya saukewa daga ramin.
③da diamita kewayon yarn ciyar aluminum farantin zai zama: 70-202mm
④ Bayan an gyara farantin, sake buɗe goro.
(2) Daidaita tashin hankali na bel na ciyar da yarn
Idan bel ɗin ya yi sako-sako da yawa, na'urar ajiyar yarn ɗin za ta zame kuma ta tsaya, kuma za ta yi tasiri ga ciyarwar yarn.Don haka kafin ƙaddamarwa, daidaita watsa ciyarwar yarn mafi kyau kamar ƙasa:

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① Sako da dunƙule A
② Jawo dabaran gungurawa waje tare da maɗaukaka, tabbatar da ƙarfin bel akan na'urar ajiyar yarn iri ɗaya ce.
③ kulle dunƙule A
1.duba man mai
Duba lubrication na kowane bangare na tsarin watsawa da tsarin jujjuya zane, idan akwai wani mara kyau, ƙara man mai a kan lokaci.

Babi na Hudu
Matsalolin Al'ada Lokacin Saƙa

Ramin
Babban abin da ke haifar da muguwar yarn
·Saboda rashin inganci ko busasshen zaren
· Matsayi mara kyau na bakin ciyar da zaren
· Damuwar yarn yayi girma da yawa ko kuma tashin hankali na nade yana da girma
Yawan nadawa yayi yawa
Da'irar saka ta yi tsayi da yawa, kuma masana'anta sun yi sirara sosai
Bace allura
· Matsayi mara kyau na bakin ciyar da zaren
· Damuwar yarn tayi kankanta sosai
Da'irar saka ta yi tsayi da yawa
· Ramin ciyarwar bakin da ba daidai ba
· Bakin ciyar da zaren saman ya yi yawa
Tuck sabon abu
Tashin hankali ya yi kankanta sosai
· Yawan masana'anta ya yi yawa
· Harshen allura ya lalace
Lalacewar harshen allura
· Matsayin bakin ciyarwa yayi tsayi, gaba ko baya, kula ko zaren ya shiga bakin ciyarwa.
karon allura
·Rashin mai ko amfani da bai dace ba
· Ingancin zaren ya yi yawa sosai ko kuma kurjin bai dace da ma'auni ba
· Gudun ya yi yawa ko kuma yawan masana'anta ya yi yawa
· Wanda ya haifar da karyewar gangunan allura, bugun kiran allura ko kamara
· Saƙa na asali ba su da santsi, ba su da tsabta sosai
Ba daidai ba ne tazarar da ke tsakanin bugun bugun kira da ganga
Yanki
· Daidaita rashin daidaituwa na tashin hankali na yarn
· Ingancin yarn ya bambanta
· Daidaitaccen matsayi mara kyau na ƙafar ulu mai matsa lamba
· Daidaita rashin daidaituwa na tashin hankali na yarn na kasa
Bar
· Wuka ba kaifi ba
· Kurar wuka ta yi yawa, kuma ƙugiya ta wuƙa tana da ƙarfi sosai
·Rashin mai, adadin man ya yi kadan

Babi na biyar
Kulawa

Babban gudu da madaidaicin na'ura na saƙa na zamani yana buƙatar babban buƙatar kulawa, sabili da haka, kamfaninmu ya taƙaita wasu hanyoyin kiyayewa na aikin yau da kullun, fatan abokan ciniki za su iya biyan shawarwarin, don sa injin yayi aiki a cikin mafi kyawun yanayin.
Amfani da farko da kula da na'ura
1.Lokacin da injin ya gama shigarwa kuma ya fara samarwa, gudun ba zai iya zama da sauri ba, a cikin makon farko na 20 hours a rana), kiyaye saurin cikin 10r / min.bayan mako guda, a hankali daidaita saurin zuwa al'ada
2. Watan farko yana da lokacin gudu, bayan wata daya, canza man injin a cikin injin injin, sannan a canza kowane wata uku.
3.Keep man na'ura 1 / 2-2 / 3 na man fetur, samar da lokaci lokacin da karancin man fetur, don guje wa lalacewar lalacewa da kuma haifar da kulle na'ura
Kulawa na yau da kullun
1.Clean ƙurar da aka haɗe a kan yarn crel da saman injin kowane motsi, don kiyaye sashin saƙa da na'urar batching mai tsabta.
2.Duba na'urar tasha ta atomatik da na'urar aminci kowane motsi, idan akwai wani mara kyau, gyara ko maye gurbin shi nan da nan.
3.Duba na'urar ciyar da yarn kowane motsi, idan akwai wani mara kyau, daidaita shi nan da nan
4.Duba madubi mai na'ura da bututu mai matakin mai
Kulawar mako-mako
1.Clean da yarn ciyar da Speed ​​aluminum farantin, da kuma tsaftace kura stockpile a cikin farantin
2.Duba ko tashin hankali na bel na watsawa na al'ada ne, kuma watsawa yana tsaye
3.Duba jujjuyawar na'urar mirgina zane
Kulawa na wata-wata
1.Cire duk cambox, don tsaftace kura
2.Clean kura cire fan da duba ko iskar shugabanci daidai.
3.Clean ƙura na duk na'urorin lantarki
4.Bita aikin duk kayan haɗin lantarki ciki har da tsarin tsayawa ta atomatik, tsarin ƙararrawa na tsaro, tsarin dubawa)
Kulawa na shekara-shekara
1.Clean duk bugu na allura da allura, duba duk allura, idan akwai lalacewa, canza nan da nan.
2.Ka tsaftace injin feshin mai sannan ka duba ko man ba ya toshewa
3.Clean da duba na'urar ajiya na yarn
4.Clean ƙura da man fetur na mota da tsarin watsawa
5.Duba ko tarin man da ba a cika ba
Kulawa na shekara-shekara
1.The saka aka gyara su ne zuciyar saƙa inji, shi ne kai tsaye tabbatar da masana'anta ingancin, o, yana da matukar muhimmanci a kula da saka aka gyara.
2.Clean da allura tsagi, don kauce wa kura a cikin saƙa masana'anta.Hanyar: maye gurbin yarn tare da ƙarancin inganci ko yarn sharar gida, buɗe injin tare da babban sauri, kuma a yi amfani da man fetur mai yawa ta cikin silinda, Yi aiki yayin da ake yin man fetur, har sai man da aka lalata gaba daya ya fita daga cikin tsagi.
3.Duba ko akwai wata allura da ta lalace, idan eh, canza shi nan da nan;idan masana'anta ingancin ya yi muni, ya kamata a yi la'akari da ko duk sabuntawa.
4.Check ko silinda tsagi ne guda nisa (ko duba ko masana'anta surface da ratsi), ko allura tsagi bango ne m.
5.Duba yanayin lalacewa na kyamarorin, kuma duba ko matsayin shigarwa yayi daidai, kuma screws sun matse
6.Duba kuma gyara kowane matsayi na ciyar da yarn, idan akwai lalacewa, canza nan da nan.
7.Duba matsayi na shigarwa na kowane cam ɗin kunkuntar, don tabbatar da cewa tsawon kowane masana'anta iri ɗaya ne
Hanyar shafawa, mai da lubrication
1.Hanyar mai da mai
(1)Duba na'urar mirgina da kyalle a kowace rana, idan mai bai kai 2/3 ba, ƙara mai.Yi amfani da man inji N10#-N32#.Lokacin kula da rabin shekara, idan akwai ƙurar mai, canza nan da nan.
(2)Duba kayan kwalliyar silinda kowane wata, ƙara maiko, yi amfani da man shafawa na lithium No.3
(3) Lokacin kula da kowane rabin shekara, duba kowane nau'in watsawa, ƙara maiko, amfani da No.3 lithium lubricating man shafawa.
(4)Dukkan abubuwan da ake sanyawa na sakawa dole ne su yi amfani da man saƙa (ciki har da man na'urar allura), irin su man na'urar sakar madauwari mai saurin sauri ta Ingila.
2. Lubrication
Sanin nau'in mai da kyau da lokacin sa mai na kowane kayan aikin, don tabbatar da cewa duk na'urar za a iya shafawa a cikin lokacin da aka saita tare da saita mai da saita sashi.
Downtime da la'akari da hatimi
Kulawa da kulawar injin ya kamata a gudanar da shi bisa tsarin kulawa na rabin shekara, da farko a zuba mai a cikin sassan saƙa, sannan a haɗa da man da ke hana tsattsauran ra'ayi akan alluran sakawa, a ƙarshe an rufe injin ɗin da kwalta wadda ta jiƙa a cikin man allura kuma a rufe ta bushe da tsabta. wuri.
Ajiye kayan na'urorin inji da kayan gyara
Don ɓangarorin da aka saba amfani da su da saurin sawa, ajiyar al'ada muhimmin garanti ne na ci gaba da samarwa.Yanayin ajiya ya kamata ya zama sanyi, bushe da ɗan bambanci a cikin zafin jiki, dubawa akai-akai shima wajibi ne.
Hanyar adanawa ita ce kamar haka:
1.The ajiya na Silinda allura da allura bugun kira
Da farko a tsaftace alluran Silinda, sannan a saka shi a cikin akwatin katako wanda aka sanya a cikin man inji da kuma nannade zanen mai, don guje wa ci gaba da lalacewa.Lokacin amfani da iska mai matsewa don cire man inji a cikin allurar Silinda, sannan ƙara man allura.
2.Ajiye kyamarori
Rarraba cams ɗin kuma saka a cikin ajiya, wanda ke da ajiya a cikin akwatin kuma ƙara mai don guje wa tsatsa.
3.Ajiye alluran sakawa
(1)Ya kamata a sanya sabon allurar sakawa a cikin akwati na asali, kuma kar a cire hatimin.
(2) Tsohuwar alluran sakawa dole ne ta kasance mai tsabta, a duba, a debo wanda ya lalace, a rarraba su sannan a ajiye shi da man allura don guje wa tsatsa.
Kula da sassan lantarki
1.Muhimmancin kiyayewa
Da'irar injin ɗin ya ƙunshi daidaitattun kayan lantarki--inverter.A cikin aikace-aikacen aikace-aikacen, saboda yanayin yanayin da ke kewaye, zafi, girgizawa, ƙura, iskar gas da sauran abubuwan muhalli, aminci da rayuwar sabis na inverter zai zama mummunan tasiri.Idan an kiyaye shi da kyau, ba kawai don tabbatar da dogaro ba har ma don tsawaita rayuwar sabis, kuma zai rage asarar samarwa ta hanyar gazawar lokaci-lokaci.Sabili da haka, kulawa na yau da kullum na inverter da na gefe ya zama dole.
2.Check na inverter da peripheral da'irori
Don inverter na aiki mai gudana da da'irori masu sarrafawa, yawanci yakamata yayi bincike mai zuwa:
(1) Yanayin zafin jiki: Al'ada a gaba ɗaya - 10 ℃ ~ + 40 ℃ kewayon, a 25 ℃ ko makamancin haka.
(2) The inverter shigar da ƙarfin lantarki: na al'ada kewayon ne 380V ± 10%.
(3) Tsabtace gardama akai-akai, ƙura a cikin akwatin sarrafawa don kiyaye akwatin lantarki na ciki mai tsabta, ya ba da shawarar cewa tsaftace sau ɗaya a rana bayan canjin canji.
(4)Mai zai kara saurin wayoyi masu tsufa, idan akwatin lantarki da ke cikin cikin bazata ya shiga cikin mai, da fatan za a tsaftace cikin lokaci.
(5)A rika duba fanka mai shayarwa na akwatin lantarki, idan ya lalace don Allah a canza shi cikin lokaci, don tabbatar da cewa zafin cikin akwatin lantarki bai yi yawa ba.
3.Bincike akai-akai
Yin amfani da lokacin overhaul kayan aiki na shekara-shekara, da sanya dubawa a kan bit inverter na ciki.
(1) Lokacin da ake yin gyare-gyare na yau da kullum, dole ne a yanke wutar kafin aiki har sai alamar wutar lantarki ta DC na inverter ta kashe, yawanci fiye da minti daya (mafi girman ƙarfin inverter, tsawon lokacin jira), sannan aiwatar da shi. aikin.
(2) Rage murfin waje na inverter, vacuuming da inverter kewaye hukumar da ciki IGBT kayayyaki, shigarwa da fitarwa tashoshi da sauran sassa.Yi amfani da rigar auduga tare da wasu kayan tsaftacewa na musamman don share gurɓatattun wurare a kan allon kewayawa.
(3) Bincika rufin gubar na ciki na inverter don ko yana da lalata ko karyewar burbushi, da zarar an same shi ya kamata a bi da shi ko maye gurbinsa da sauri.
(4)Saboda vibration, zazzabi canje-canje da kuma sauran effects, wasu clamping raka'a na inverter kamar dunƙule ko da yaushe zama m, ya kamata ƙara ƙara duk na dunƙule sake.
(5)Bincika a gano ko na'urorin shigar da kayan aiki da na'urorin lantarki, na'urorin wuta, da dai sauransu suna da zafi fiye da kima, yayyafawa, rashin lahani, canza launi da konewa ko suna da wari.
(6) Duba ko matsakaicin DC kewaye tace electrolytic capacitor's iya aiki da cajin-fitarwa yi yana da kyau, ko bayyanar yana da fasa, yayyo, kumburi, da dai sauransu, rayuwar sabis na capacitor tace shekaru 5, mafi tsayin lokacin jarrabawa shine shekara guda. , kuma bayan shekaru biyar don Allah musanya shi.
(7) Bincika ko aikin fan na sanyaya yana cikin yanayi mai kyau, idan aka sami hayaniya mara kyau, ya kamata a maye gurbin daɗaɗɗen rawar jiki nan da nan.Idan ba haka ba, inverter zai yi zafi sosai, kuma zai haifar da rayuwar aiki na inverter.Tsarin maye gurbin fan shine gabaɗaya shekaru 2-3.
(8) Duba juriya na inverter ko yana cikin kewayon al'ada (All Terminals and earth terminal), Lura cewa ba za ku iya amfani da megameter don auna allon kewayawa ba, in ba haka ba zai lalata kayan lantarki na allon kewayawa.
(9) Cire haɗin kebul na R, S, T tashar inverter tare da ƙarshen wutar lantarki, cire haɗin kebul na U, V, W tare da ƙarshen motar, auna rufin tsakanin kowane mai sarrafa na USB da kare ƙasa tare da megameter ko saduwa da buƙatu, a al'ada ya kamata ya fi 1MΩ girma.
(10) Kafin sanya inverter a cikin aiki wanda aka kammala tabbatarwa, mai inverter ya kamata yayi aiki tare da motar kuma yayi gwajin gudu na mintuna kaɗan, tabbatar da juyawar motar.


Lokacin aikawa: Afrilu-20-2022